![]() |
Brand Name: | Xingweihan |
Model Number: | D(N)B--100,D(N)B--160, D(N)B--200, D(N)B--250 |
MOQ: | 1 |
Price: | USD20000-USD23000 |
Payment Terms: | L/C,D/A,D/P,T/T,Western Union,MoneyGram |
Supply Ability: | 50 sets/month |
Standing Spot Automatic Feeding Point Welding Machine For Shock Absorber End Cap
Product Introduction:
The operator only needs to pour the bottom cover and welding ring into two vibrating material trays, and start the equipment to achieve fully automatic operation: intelligent screening and sorting of the vibrating tray, precise grasping and positioning of the robotic arm, automatic completion of high-quality butt welding, and automatic sorting and collection of finished products, without manual intervention in the entire process. The human-machine interaction interface equipped with the equipment can display production data and fault prompts in real time, allowing even operators without professional welding experience to master the entire operation process within half an hour.
Features:
Technical Parameters:
Items Models | DN(B)-100 | DN(B)-160 | DN(B)-200 | DN(B)-250 |
Rated power (KVA) | 100 | 160 | 200 | 250 |
Power input(V) | 3φAC 380V | 3φAC 380V | 3φAC 380V | 3φAC 380V |
Max. short circuit current (KA) | 30 | 35 | 40 | 45 |
Duty cycle(%) | 50 | 50 | 50 | 50 |
Max. force(N) | 6000 | 6000 | 10000 | 15000 |
Electrode length( MM) | 450 | 450 | 450 | 500 |
Working stroke( MM) | 80 | 80 | 80 | 80 |
Cooling consumption(L/min) | 20 | 20 | 20 | 20 |
Max. welding capacity(MM) | 3.0+3.0 | 4.0+4.0 | 5.0+5.0 | 6.0+6.0 |
General Structures:
Detailed Images:
Customized Fixtures and Moving Components: After the equipment is started, it automatically loads, welds, and unloads, achieving fully automated unmanned operation and greatly improving efficiency.
Double Vibration Disc Efficient Feeding System: The equipment is equipped with two sets of high-precision vibration discs that operate independently, specially designed for the structural characteristics of the shock absorber bottom cover and welding ring. The bottom cover vibration disc adopts a stepped arrangement design, effectively solving the problem of workpiece stacking; The welding ring vibration disc is equipped with a special anti reverse insertion mechanism to ensure that each ring component enters the welding station in the correct direction.
The two systems work synchronously but do not interfere with each other, and the feeding speed can reach 12 pieces/minute, greatly improving production efficiency.
Human-computer Interaction Interface: Through touch screen or physical buttons, operators can intuitively adjust welding parameters, store and call hundreds of process formulas; The system displays dynamic curves in real-time and automatically records welding data to support quality traceability; Simultaneously integrating fault diagnosis, permission management, and IoT communication functions, significantly improving welding consistency.
Waterway Components: All waterway components undergo surface treatment to prevent rusting, and waterway drainage is independently discharged to the water tank. Based on the outflow situation, blockages in the waterway can be observed and eliminated.
Scene Images:
Application:
Related Products:
Horizontal Automatic Seam Welding Machine: is mainly designed for welding shock absorbers or piston cylinder tubes. It is an automatic welding equipment used for welding circular and annular welds, widely used for welding various metal materials with sealing requirements, including stainless steel, low-alloy steel, aluminum, iron, and other alloys. It mainly completes welding by rotating the electrode to drive the workpiece to rotate.
Projection Welding Machine For Shock Absorber: The shock absorber storage cylinder convex ring special machine is a specialized equipment developed for the forming process of automotive shock absorber storage cylinder convex rings. It adopts advanced hydraulic forming and precision control technology to achieve high-precision and high-efficiency processing of the storage cylinder convex ring parts. This device is designed specifically for the manufacturing of core components of automotive suspension systems, and can meet the requirements of convex ring forming for different specifications of oil storage cylinders.
Shock Absorber Welding Machine: Designed based on the workpiece with protrusions on the bracket and inner plate provided by the customer. The thickest plate thickness of the welding material is 4.5mm+2.5mm (with 5 welding protrusions on one side). This welding machine adopts pneumatic pressurization and vertical movement of the upper electrode. Each model has the characteristics of simple and compact structure, novel and beautiful appearance, stable performance, safe and reliable use, high efficiency and energy conservation.
FAQ:
Item/Model | DN-40 | DN-63 | D(T)N-80 | D(T)N-100 | D(T)N-125 | D(T)N-160 | D(T)N-200 | |
Rated power At 50% | KVA | 40 | 63 | 80 | 100 | 125 | 160 | 200 |
Rated primary power | V | 380 | 380 | 380 | 380 | 380 | 380 | 380 |
Secondary Voltage | V | 5.2 | 6.7 | 7.9 | 8.3 | 8.6 | 9.1 | 10.6 |
Rated frequency | HZ | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 |
Max.Short Circuit Current | KA | 14 | 15 | 16 | 18 | 20 | 28 | 34 |
Max. weld power | KVA | 62 | 86 | 170 | 280 | 300 | 330 | 410 |
Throat | MM | 500 | 500 | 630 | 630 | 630 | 630 | 630 |
Max.Froce at electrodes | N | 6000 | 6000 | 10000 | 10000 | 10000 | 12000 | 12000 |
Working stroke | MM | 20 | 20 | 30 | 40 | 40 | 50 | 50 |
Cooling Water Consumpion 2.5bar | L/min | 6 | 6 | 8 | 8 | 8 | 10 | 10 |
Electrodes tlp | MM | Φ13*45 | Φ13*45 | Φ16*45 | Φ16*45 | Φ16*45 | Φ20*45 | Φ20*45 |
Arms | MM | Φ50*150 | Φ50*150 | Φ80*220 | Φ80*220 | Φ80*220 | Φ80*220 | Φ80*220 |
Projection Clamping Plate | MM | 125*125 | 125*125 | 200*200 | 200*200 | 200*200 | 200*200 | 200*200 |
Max.Welding Capaciry A3 steel |
MM | 2.5+2.5 | 3+3 | 4+4 | 4.5+4.5 | 5+5 | 5+5 |
6+6 |
Items Models | DN(B)-100 | DN(B)-160 | DN(B)-200 | DN(B)-250 |
Rated power (KVA) | 100 | 160 | 200 | 250 |
Power input(V) | 3φAC 380V | 3φAC 380V | 3φAC 380V | 3φAC 380V |
Max. short circuit current (KA) | 30 | 35 | 40 | 45 |
Duty cycle(%) | 50 | 50 | 50 | 50 |
Max. force(N) | 6000 | 6000 | 10000 | 15000 |
Electrode length( MM) | 450 | 450 | 450 | 500 |
Working stroke( MM) | 80 | 80 | 80 | 80 |
Cooling consumption(L/min) | 20 | 20 | 20 | 20 |
Max. welding capacity(MM) | 3.0+3.0 | 4.0+4.0 | 5.0+5.0 | 6.0+6.0 |