Shock Absorber End Cap Resistance Welder With Two Automatic Feeding Mechanism

Shock Absorber End Cap Resistance Welder With Two Automatic Feeding Mechanism

Product Introduction:

As a professional equipment in the field of automotive shock absorber manufacturing, this automatic spot welding machine redefines production efficiency standards through an innovative dual channel feeding system. Two independent high-performance vibration discs are responsible for the automatic supply of the bottom cover and welding ring, respectively, using unique vibration frequency adjustment technology to ensure precise positioning of the workpiece. The equipment is equipped with an intelligent control system, which carefully optimizes every step from automatic feeding, precision welding process, to automatic unloading of finished products, forming a complete automated production loop. The specially designed quality monitoring module can track the process parameters of each welding point in real time, providing reliable component welding solutions for automotive suspension systems.

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General Structures:

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Customized Fixtures and Moving Components: After the equipment is started, it automatically loads, welds, and unloads, achieving fully automated unmanned operation and greatly improving efficiency. 

Double Vibration Disc Efficient Feeding System: The equipment is equipped with two sets of high-precision vibration discs that operate independently, specially designed for the structural characteristics of the shock absorber bottom cover and welding ring. The two systems work synchronously but do not interfere with each other, and the feeding speed can reach 12 pieces/minute, greatly improving production efficiency.

Human-computer Interaction Interface: Through touch screen or physical buttons, operators can intuitively adjust welding parameters, store and call hundreds of process formulas; The system displays dynamic curves in real-time and automatically records welding data to support quality traceability; Simultaneously integrating fault diagnosis, permission management, and IoT communication functions, significantly improving welding consistency.

Waterway Components: All waterway components undergo surface treatment to prevent rusting, and waterway drainage is independently discharged to the water tank. Based on the outflow situation, blockages in the waterway can be observed and eliminated.

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Application:

Related Products:

Horizontal Automatic Seam Welding Machine: is mainly designed for welding shock absorbers or piston cylinder tubes. It is an automatic welding equipment used for welding circular and annular welds, widely used for welding various metal materials with sealing requirements, including stainless steel, low-alloy steel, aluminum, iron, and other alloys. It mainly completes welding by rotating the electrode to drive the workpiece to rotate.

Projection Welding Machine For Shock Absorber: The shock absorber storage cylinder convex ring special machine is a specialized equipment developed for the forming process of automotive shock absorber storage cylinder convex rings. It adopts advanced hydraulic forming and precision control technology to achieve high-precision and high-efficiency processing of the storage cylinder convex ring parts. This device is designed specifically for the manufacturing of core components of automotive suspension systems, and can meet the requirements of convex ring forming for different specifications of oil storage cylinders.

Shock Absorber Welding Machine: Designed based on the workpiece with protrusions on the bracket and inner plate provided by the customer. The thickest plate thickness of the welding material is 4.5mm+2.5mm (with 5 welding protrusions on one side). This welding machine adopts pneumatic pressurization and vertical movement of the upper electrode. Each model has the characteristics of simple and compact structure, novel and beautiful appearance, stable performance, safe and reliable use, high efficiency and energy conservation.

FAQ:

1. When can you arrange shippment?
The shippment is 15 days after getting deopsit, but customized machines should be more than 25 days.

2.Do you inspect the finished products?
Yes, each step of production products will be came out inspection by QC department before shipping.

3.Are you factory?
Yes, we are factory, all machine is made by ourself and we can provide customize service according to your requirement.

4.How to buy your Spot Welder?
Please send us inquiry to our email, and we will give you a PI to send us payment.

5. How to contact you?
You can send a mail for us and call us.

6.How will you deliver my goods to me?
We always ship by air and sea in the mean time.

7.How about your transport packing? Is it possible to damage the machine during the transportation?
We have rich experience on international transportation. All the packing are extra thickness carton filling with protective PE foam and waterproof membrane. No damage happened during transportation until now.

8.What kind of payment do you accept?
T/T, Western Union, PayPal, .L/C, D/A, etc.

Company Profile:

Item/Model
DN-40 DN-63 D(T)N-80 D(T)N-100 D(T)N-125 D(T)N-160 D(T)N-200 Rated power At 50% KVA 40 63 80 100 125 160 200 Rated primary power V 380 380 380 380 380 380 380 Secondary Voltage V 5.2 6.7 7.9 8.3 8.6 9.1 10.6 Rated frequency HZ 50/60 50/60 50/60 50/60 50/60 50/60 50/60 Max.Short Circuit Current KA 14 15 16 18 20 28 34 Max. weld power KVA 62 86 170 280 300 330 410 Throat MM 500 500 630 630 630 630 630 Max.Froce at electrodes N 6000 6000 10000 10000 10000 12000 12000 Working stroke MM 20 20 30 40 40 50 50 Cooling Water Consumpion 2.5bar L/min 6 6 8 8 8 10 10 Electrodes tlp MM Φ13*45 Φ13*45 Φ16*45 Φ16*45 Φ16*45 Φ20*45 Φ20*45 Arms MM Φ50*150 Φ50*150 Φ80*220 Φ80*220 Φ80*220 Φ80*220 Φ80*220 Projection Clamping Plate MM 125*125 125*125 200*200 200*200 200*200 200*200 200*200

Max.Welding Capaciry A3 steel

MM 2.5+2.5 3+3 4+4 4.5+4.5 5+5 5+5

6+6

Items Models	DN(B)-100	DN(B)-160	DN(B)-200	DN(B)-250
Rated power (KVA)	100	160	200	250
Power input(V)	3φAC 380V	3φAC 380V	3φAC 380V	3φAC 380V
Max. short circuit current (KA)	30	35	40	45
Duty cycle(%)	50	50	50	50
Max. force(N)	6000	6000	10000	15000
Electrode length( MM)	450	450	450	500
Working stroke( MM)	80	80	80	80
Cooling consumption(L/min)	20	20	20	20
Max. welding capacity(MM)	3.0+3.0	4.0+4.0	5.0+5.0	6.0+6.0