Resistance Welders Projection Welding Machine Stainless Steel For Fuel Filler Cap

Resistance Welders Projection Welding Machine Stainless Steel For Fuel Filler Cap

Product Introduction:

This is a semi-automatic projection welding solution that makes fuel tank production simpler. Intuitive operation process: component placement, welding, and retrieval, which can be mastered without complex training. The equipment is equipped with a humanized workbench, and the optimal height design reduces the labor intensity of the operator. Clear indicator lights and buzzers indicate the working status, allowing for accurate monitoring of equipment operation even in noisy workshop environments. The stable mechanical structure and splash proof design make daily maintenance exceptionally simple. Whether it is small-scale production with multiple varieties or large-scale production, reliable welding quality can be provided, making it a reliable assistant for fuel tank manufacturing workshops.

Features:

1. The body is designed for impact resistance, earthquake resistance, and high rigidity, and is finely processed by machinery to meet the installation and load strength of each component. Multiple reinforcing ribs have been welded inside the rack to ensure the rigidity of the equipment during use and minimize slight deformation during the welding process, ensuring the stability of welding and the safety of manual use.

Technical Parameters:

General Structures:

Detailed Images:

The Upper Electrode: The upper electrode is pressurized with an auxiliary cylinder, making stroke adjustment convenient and precise, allowing for continuous adjustment of the workpiece operation stroke.

Welding Booster Cylinder: Characteristics: ① Fast speed and stable output. ② The device is simple, easy to adjust, and easy to maintain. ③ High output, capable of reaching the highest output of oil pressure. ④ Convenient access to power sources. ⑤ The movement noise is low. ⑥ There is no disturbance of temperature rise in the oil pressure system.

Waterway Components:  All waterway components undergo surface treatment to prevent rusting, and waterway drainage is independently discharged to the water tank. Based on the outflow situation, blockages in the waterway can be observed and eliminated.

External Intermediate Frequency Controller:  The external intermediate frequency controller of the refueling port convex welding machine is the core control center of the equipment. It uses advanced inverter technology to convert the power frequency electricity into stable DC electricity of 1-4kHz. By accurately adjusting the welding current, time, and pressure parameters, it ensures the consistency of welding quality for different materials of refueling port flanges; Its fast response characteristic can compensate for power grid fluctuations in real time, effectively reduce coating material splashing with multi pulse welding mode, and integrate process storage, real-time monitoring, and data tracing functions. It also has multiple protections such as overcurrent/overvoltage/overheating. The external design is more conducive to heat dissipation maintenance, reducing equipment failure rate and providing a highly stable and intelligent energy control solution for refueling port convex welding process.

Scene Images:

Application:

Related Products:

The 7-point Fixed Fuel Tank Spot Welding Machine: is an efficient specialized welding equipment, which innovatively features 7 synchronous welding units and can complete 7 welding points of the fuel tank workpiece at once. The equipment adopts a semi-automatic production mode of "manual feeding automatic welding manual pickup": the operator places the oil tank workpiece on the precise positioning fixture, and the equipment automatically starts to synchronously press down 7 welding points. Through the precise regulation of the intelligent control system, the pressure and current (parameters) of each welding point are ensured to be completely consistent. The welding time is controlled at 0.3-0.5 seconds/point, and the 7 welding points are completed synchronously, greatly improving production efficiency. After welding is completed, the operator can easily remove the finished product, and the equipment automatically resets and stands by. This design not only ensures high consistency of welding quality, but also through modular welding head design, the welding point position can be quickly adjusted to meet the production needs of different specifications of oil tanks.

The 14 Point Circular Fixed Fuel Tank Spot Welding Machine: is an efficient automation equipment designed specifically for fuel tank welding. It innovatively adopts a circular array layout, with 14 high-precision welding heads evenly distributed on a 360 degree circumference. It can simultaneously weld 14 welding points of the fuel tank circumferential seam in one go. The equipment adopts a semi-automatic production mode of "manual feeding automatic welding manual pickup": the operator only needs to place the circular oil tank workpiece on the central positioning platform, and the equipment automatically starts 14 welding heads to work synchronously. Each welding point is equipped with an independently controlled servo pressure system and digital welding power supply to ensure the uniformity and consistency of the circumferential weld. The welding process adopts intelligent parameter control to monitor the pressure, current, and temperature of each welding point in real time, ensuring stable and reliable welding quality. After welding is completed, a buzzing prompt will sound, and the operator can easily remove the finished product.

FAQ:

1. When can you arrange shippment?
The shippment is 15 days after getting deopsit, but customized machines should be more than 25 days.

2.Do you inspect the finished products?
Yes, each step of production products will be came out inspection by QC department before shipping.

3.Are you factory?
Yes, we are factory, all machine is made by ourself and we can provide customize service according to your requirement.

4.How to buy your Spot Welder?
Please send us inquiry to our email, and we will give you a PI to send us payment.

5. How to contact you?
You can send a mail for us and call us.

6.How will you deliver my goods to me?
We always ship by air and sea in the mean time.

7.How about your transport packing? Is it possible to damage the machine during the transportation?
We have rich experience on international transportation. All the packing are extra thickness carton filling with protective PE foam and waterproof membrane. No damage happened during transportation until now.

8.What kind of payment do you accept?
T/T, Western Union, PayPal, .L/C, D/A, etc.

Company Profile:

Item/Model
DN-40 DN-63 D(T)N-80 D(T)N-100 D(T)N-125 D(T)N-160 D(T)N-200 Rated power At 50% KVA 40 63 80 100 125 160 200 Rated primary power V 380 380 380 380 380 380 380 Secondary Voltage V 5.2 6.7 7.9 8.3 8.6 9.1 10.6 Rated frequency HZ 50/60 50/60 50/60 50/60 50/60 50/60 50/60 Max.Short Circuit Current KA 14 15 16 18 20 28 34 Max. weld power KVA 62 86 170 280 300 330 410 Throat MM 500 500 630 630 630 630 630 Max.Froce at electrodes N 6000 6000 10000 10000 10000 12000 12000 Working stroke MM 20 20 30 40 40 50 50 Cooling Water Consumpion 2.5bar L/min 6 6 8 8 8 10 10 Electrodes tlp MM Φ13*45 Φ13*45 Φ16*45 Φ16*45 Φ16*45 Φ20*45 Φ20*45 Arms MM Φ50*150 Φ50*150 Φ80*220 Φ80*220 Φ80*220 Φ80*220 Φ80*220 Projection Clamping Plate MM 125*125 125*125 200*200 200*200 200*200 200*200 200*200

Max.Welding Capaciry A3 steel

MM 2.5+2.5 3+3 4+4 4.5+4.5 5+5 5+5

6+6

Items Models	DN(B)-100	DN(B)-160	DN(B)-200	DN(B)-250
Rated power (KVA)	100	160	200	250
Power input(V)	3φAC 380V	3φAC 380V	3φAC 380V	3φAC 380V
Max. short circuit current (KA)	30	35	40	45
Duty cycle(%)	50	50	50	50
Max. force(N)	6000	6000	10000	15000
Electrode length( MM)	450	450	450	500
Working stroke( MM)	80	80	80	80
Cooling consumption(L/min)	20	20	20	20
Max. welding capacity(MM)	3.0+3.0	4.0+4.0	5.0+5.0	6.0+6.0