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Blade Wood Band Saw Flash Butt Welding Machine

Brand Name: XWH
Model Number: DN-40, DN-63, D(T)N-80, D(T)N-100, D(T)N-125, D(T)N-125, D(T)N-200
Place of Origin: China
Certification: CE, RoHs
Minimum Order Quantity: 1
Price: USD8000-USD12000
Supply Ability: 50 sets/month
Delivery Time: 30 working days
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Specifications
Product Name:
Butt Welding Welder Machine
Application:
Butt Welding Machine For Band Saw Blade
Function:
Flash Steel Butt Welding Machine
Machine Type:
Flash Butt Welding
Keyword:
Butt Welding Machine Price
Welding Material:
Metal Aluminum Stainless Steel
Feature:
Pneumatic Resistance Butt Welding Machine
Warranty:
12 Months Guarantee
After Warranty Service:
Video Technical Support, Online Support And Spare Parts
After-sales Service Provided:
Free Spare Parts, Field Installation, Commissioning And Training
Product Description

Blade Wood Band Saw Flash Butt Welding Machine


Product Introduction:

The Pneumatic Resistance Butt Welding Machine is based on automation as its core concept, and all welding actions except for manual loading and unloading are automatically completed by the system. The host rack adopts a rigid structure to ensure the stability of the equipment during the welding process; The pneumatic transmission mechanism operates smoothly, and the secondary circuit works in conjunction with the welding transformer to provide stable welding energy. The welding controller precisely manages the entire flash welding process to ensure joint quality. The transparent protective cover not only meets the safety protection requirements, but also does not affect the operating line of sight. The equipment can flexibly meet the docking requirements of different sizes of saw blades and has good process adaptability.


Features:

1. Welding ability of slaughter saw blades, meeting the requirements of the food processing industry: The equipment can stably weld slaughter saw blades with specifications of 16mm × 4 teeth/inch × 0.5mm, with smooth and burr free joints, meeting the high requirements of the slaughter industry for blade sharpness and hygiene, suitable for processing scenarios such as meat segmentation and skinning.

2. Welding ability of woodworking saw blades, suitable for high-strength requirements in wood processing: Supports welding of woodworking saw blades with specifications of 35mm × 22mm × 1.1mm, with high joint strength and good toughness, able to withstand impact and friction during wood processing, suitable for the manufacturing and maintenance of various woodworking saw blades such as band saws and circular saws.

3. Welding ability of metal cutting saw blades, meeting the requirements of the metal processing industry: compatible with metal cutting saw blades with specifications of 27mm × 5/8 teeth/inch × 0.9mm, stable welding quality, no obvious heat affected zone at the joint, and able to meet the strict requirements for the bonding strength between the saw blade tip and the substrate for cutting metal pipes and profiles.

4. Comprehensive coverage of wide range and flexible cross industry application: The equipment supports a wide range of saw blade widths of 6-80mm and thicknesses of 0.45-1.6mm. Whether it is narrow precision saw blades or wide heavy-duty saw blades, they can be welded on the same equipment, greatly enhancing the equipment's cross industry applicability.

5. Welding of different cross-sectional areas to meet the needs of irregular shapes and repairs: The equipment not only supports the docking of saw blades of the same specifications, but also enables the docking of irregular shapes of saw blades of different widths and thicknesses. It is widely used in scenarios such as saw blade repair and special customized saw blade processing, expanding the scope of equipment use.


Technical Parameters:

Item/Model Unit DN-40 DN-63 D(T)N-80 D(T)N-100 D(T)N-125 D(T)N-160 D(T)N-200
Rated power At 50% KVA 40 63 80 100 125 160 200
Rated primary power V 380 380 380 380 380 380 380
Secondary Voltage V 5.2 6.7 7.9 8.3 8.6 9.1 10.6
Rated frequency HZ 50/60 50/60 50/60 50/60 50/60 50/60 50/60
Max.Short Circuit Current KA 14 15 16 18 20 28 34
Max. weld power KVA 62 86 170 280 300 330 410
Throat MM 500 500 630 630 630 630 630
Max.Froce at electrodes N 6000 6000 10000 10000 10000 12000 12000
Working stroke MM 20 20 30 40 40 50 50
Cooling Water Consumpion 2.5bar L/min 6 6 8 8 8 10 10
Electrodes tlp MM Φ13*45 Φ13*45 Φ16*45 Φ16*45 Φ16*45 Φ20*45 Φ20*45
Arms MM Φ50*150 Φ50*150 Φ80*220 Φ80*220 Φ80*220 Φ80*220 Φ80*220
Projection Clamping Plate MM 125*125 125*125 200*200 200*200 200*200 200*200 200*200

Max.Welding Capaciry A3 steel

MM 2.5+2.5 3+3 4+4 4.5+4.5 5+5 5+5 6+6

General Structures:

Blade Wood Band Saw Flash Butt Welding Machine 0

Blade Wood Band Saw Flash Butt Welding Machine 1

Detailed Images:

Blade Wood Band Saw Flash Butt Welding Machine 2

Double-layer Cylinder: Provides graded clamping and forging force. Through a double-layer piston structure, a "light first, heavy later" pressure output is achieved - light pressure is used for rapid feed and positioning, while heavy pressure is used for strong forging at the welding terminal to ensure a dense weld seam and avoid impact damage to thin saw blades.

Blade Wood Band Saw Flash Butt Welding Machine 3

Copper Alloy Electrode: Made of high-quality chromium zirconium copper, it offers excellent conductivity and wear resistance. The internal cooling channel ensures efficient heat dissipation, delivering stable and reliable performance for both fixed and moving electrodes.

Blade Wood Band Saw Flash Butt Welding Machine 4

Human Computer Interaction Interface: Implement information exchange between devices and operators. Used for setting and modifying welding parameters, storing and calling multi specification saw blade formulas, real-time monitoring of equipment operation status, and displaying and prompting fault alarm information, making the operation more intuitive and convenient.

Blade Wood Band Saw Flash Butt Welding Machine 5

Waterway Components: All waterway components undergo surface treatment to prevent rusting, and waterway drainage is independently discharged to the water tank. Based on the outflow situation, blockages in the waterway can be observed and eliminated.


Scene Images:

Blade Wood Band Saw Flash Butt Welding Machine 6Blade Wood Band Saw Flash Butt Welding Machine 7


Welding Test:

Blade Wood Band Saw Flash Butt Welding Machine 8

Welding Workpiece

Slaughter Saw Blade Size: 16mm x 4 teeth/inch x 0.5mm thick
Metal Cutting Saw Blade Size: 27mm x 5/8 teeth/inch x 0.9mm thick
Woodworking Saw Blade Size: 35mm x 22mm x 1.1mm thick
Saw Blade Width: 6-80mm, saw blade thickness: 0.45-1.6mm

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Blade Wood Band Saw Flash Butt Welding Machine 9
Wire/Rebar Butt Welding Machine
The butt welder consists of a main frame, a clamping mechanism, a forging mechanism, a secondary circuit, a welding transformer, a welding controller, and a water and gas circuit system. It is suitable for precise docking of steel wires and bars of different diameters. The equipment achieves coordinated action of compression and forging through rigid structure and intelligent control. Welding parameters can be accurately set and the process is automatically completed. It has the characteristics of stable welding quality, high production efficiency, and easy operation.

Blade Wood Band Saw Flash Butt Welding Machine 10
T-type Butt Welding Bachine
The T-type butt welding machine consists of core components such as the main frame, clamping mechanism, forging mechanism, secondary circuit, welding transformer, welding controller, and water and gas circuit system. It is mainly used for T-type butt welding of steel wires and bars of different diameters. Through precise clamping and forging control, stable welding output, and intelligent parameter adjustment, it achieves reliable welding with firm joints and beautiful shapes.

FAQ:

1. When can you arrange shippment?
The shippment is 15 days after getting deopsit, but customized machines should be more than 25 days.

2.Do you inspect the finished products?
Yes, each step of production products will be came out inspection by QC department before shipping.

3.Are you factory?
Yes, we are factory, all machine is made by ourself and we can provide customize service according to your requirement.

4.How to buy your Spot Welder?
Please send us inquiry to our email, and we will give you a PI to send us payment.

5. How to contact you?
You can send a mail for us and call us.

6.How will you deliver my goods to me?
We always ship by air and sea in the mean time.

7.How about your transport packing? Is it possible to damage the machine during the transportation?
We have rich experience on international transportation. All the packing are extra thickness carton filling with protective PE foam and waterproof membrane. No damage happened during transportation until now.

8.What kind of payment do you accept?
T/T, Western Union, PayPal, .L/C, D/A, etc.


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