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Soudeuse Bout À Bout Resistance Strip Flash Butt Welders Saw Blade Welding Machine
Brand Name:
XWH
Model Number:
DN-40, DN-63, D(T)N-80, D(T)N-100, D(T)N-125, D(T)N-125, D(T)N-200
Place of Origin:
China
Certification:
CE, RoHs
Minimum Order Quantity:
1
Price:
USD8000-USD12000
Supply Ability:
50 sets/month
Delivery Time:
30 working days
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Get A Quote
Specifications
Product Name:
Metal Butt Welding Machine
Application:
Butt Welders
Function:
Butt Flash Welding Machine
Machine Type:
Bandsaw Blade Butt Welding Machine
Keyword:
Hot Melt Butt Welding Machine
Welding Material:
Steel Copper Aluminum
Feature:
Resistance Welders
Warranty:
12 Months Guarantee
After Warranty Service:
Video Technical Support, Online Support And Spare Parts
After-sales Service Provided:
Free Spare Parts, Field Installation, Commissioning And Training
Product Description
Soudeuse Bout À Bout Resistance Strip Flash Butt Welders Saw Blade Welding Machine
Product Introduction:
In response to the strict requirements for saw blade welding in different industries, this flash butt welding machine has been optimized and integrated in structure. The host frame provides a stable welding foundation, the pneumatic system drives clamping and forging actions, and the welding controller precisely adjusts the timing of flashing and forging. The equipment adopts manual loading and unloading methods, while the rest of the processes run automatically, with a low operating threshold. The welding area is equipped with a transparent protective cover, which not only prevents sparks from splashing, but also facilitates real-time monitoring of the welding process. Both narrow and wide saw blades can achieve high-quality docking.
Features:
1. Fully automatic welding process with minimal manual intervention: The equipment integrates the entire welding process, including clamping, flashing, forging, pressure holding, and return, into automated control. Operators only need to complete the loading and unloading actions, and press the start button to automatically execute all processes according to the preset program, greatly reducing the impact of human factors on welding quality.
2. The pneumatic transmission system responds quickly and significantly shortens the auxiliary time: the pneumatic mechanism adopts large-diameter cylinders and high-speed directional valves, and the clamping and forging action response time is controlled in milliseconds, effectively compressing the welding auxiliary time and significantly improving the unit time output in mass production, meeting the requirements of high-efficiency production cycle.
3. Precise timing management of welding controller to ensure parameter consistency: The digital welding controller precisely manages key timing such as flashing and forging, with high parameter repetition accuracy. Each product is welded according to the same specifications, fundamentally eliminating welding defects caused by parameter fluctuations and reducing scrap rates.
4. Quick changeover design, flexible response to small batch production of multiple varieties: The equipment clamping mechanism adopts modular design, and the electrode and positioning device can be quickly adjusted according to different saw blade specifications. The changeover time is short, and no special tools are needed to complete the switch. It is particularly suitable for the alternating production of multiple categories and specifications of saw blades such as slaughter, woodworking, and metal cutting.
5. High stability for continuous operation, suitable for high-intensity production environments: The main frame structure has good rigidity, the water and gas system has sufficient heat dissipation, and the welding transformer and controller have overload protection and automatic cooling functions, which can support long-term continuous operation without reducing welding quality, meeting the strict requirements for equipment stability in large-scale production.
Technical Parameters:
| Item/Model | Unit | DN-40 | DN-63 | D(T)N-80 | D(T)N-100 | D(T)N-125 | D(T)N-160 | D(T)N-200 |
| Rated power At 50% | KVA | 40 | 63 | 80 | 100 | 125 | 160 | 200 |
| Rated primary power | V | 380 | 380 | 380 | 380 | 380 | 380 | 380 |
| Secondary Voltage | V | 5.2 | 6.7 | 7.9 | 8.3 | 8.6 | 9.1 | 10.6 |
| Rated frequency | HZ | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 |
| Max.Short Circuit Current | KA | 14 | 15 | 16 | 18 | 20 | 28 | 34 |
| Max. weld power | KVA | 62 | 86 | 170 | 280 | 300 | 330 | 410 |
| Throat | MM | 500 | 500 | 630 | 630 | 630 | 630 | 630 |
| Max.Froce at electrodes | N | 6000 | 6000 | 10000 | 10000 | 10000 | 12000 | 12000 |
| Working stroke | MM | 20 | 20 | 30 | 40 | 40 | 50 | 50 |
| Cooling Water Consumpion 2.5bar | L/min | 6 | 6 | 8 | 8 | 8 | 10 | 10 |
| Electrodes tlp | MM | Φ13*45 | Φ13*45 | Φ16*45 | Φ16*45 | Φ16*45 | Φ20*45 | Φ20*45 |
| Arms | MM | Φ50*150 | Φ50*150 | Φ80*220 | Φ80*220 | Φ80*220 | Φ80*220 | Φ80*220 |
| Projection Clamping Plate | MM | 125*125 | 125*125 | 200*200 | 200*200 | 200*200 | 200*200 | 200*200 |
|
Max.Welding Capaciry A3 steel |
MM | 2.5+2.5 | 3+3 | 4+4 | 4.5+4.5 | 5+5 | 5+5 | 6+6 |
General Structures:
Detailed Images:
Scene Images:
Welding Test:
Welding Workpiece
Slaughter Saw Blade Size: 16mm x 4 teeth/inch x 0.5mm thick
Metal Cutting Saw Blade Size: 27mm x 5/8 teeth/inch x 0.9mm thick
Woodworking Saw Blade Size: 35mm x 22mm x 1.1mm thick
Saw Blade Width: 6-80mm, saw blade thickness: 0.45-1.6mm
Similar Products:
The butt welder consists of a main frame, a clamping mechanism, a forging mechanism, a secondary circuit, a welding transformer, a welding controller, and a water and gas circuit system. It is suitable for precise docking of steel wires and bars of different diameters. The equipment achieves coordinated action of compression and forging through rigid structure and intelligent control. Welding parameters can be accurately set and the process is automatically completed. It has the characteristics of stable welding quality, high production efficiency, and easy operation.
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