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Resistance Strip Flash Butt Welders Saw Blade Welding Machine
Brand Name:
XWH
Model Number:
DN-40, DN-63, D(T)N-80, D(T)N-100, D(T)N-125, D(T)N-125, D(T)N-200
Place of Origin:
China
Certification:
CE, RoHs
Minimum Order Quantity:
1
Price:
USD8000-USD12000
Supply Ability:
50 sets/month
Delivery Time:
30 working days
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Get A Quote
Specifications
Product Name:
Flash Butt Welder
Application:
Butt Welding Machine 8Mm
Function:
Flash Steel Butt Welding Machine
Machine Type:
Band Saw Butt Welding Machine
Keyword:
Hot Melt Butt Welding Machine
Welding Material:
Alloy Metal Aluminum Stainless Steel Copper
Feature:
Wood Band Saw Flash Butt Welding Machine
Warranty:
12 Months Guarantee
After Warranty Service:
Video Technical Support, Online Support And Spare Parts
After-sales Service Provided:
Free Spare Parts, Field Installation, Commissioning And Training
Product Description
Resistance Strip Flash Butt Welders Saw Blade Welding Machine
Product Introduction:
The design of the Band Saw Blade Butt Welding Machine fully considers both safety and practicality. The equipment consists of core components such as the host frame, pneumatic transmission mechanism, secondary circuit, welding transformer, and welding controller, with a compact structure and coordinated functions. The human-computer interaction interface is simple and easy to use, making it convenient for operators to quickly set parameters. The transparent protective cover effectively blocks sparks during the welding process, enhancing operational safety. The device supports the docking and welding of saw blades with different cross-sectional areas, and is compatible with various saw blade specifications such as slaughter, woodworking, and metal cutting, with a wide range of applications.
Features:
1. Secondary circuit optimization design, efficient and stable energy transmission: The secondary circuit adopts a large cross-sectional copper bar and low impedance connection structure, effectively reducing energy loss during welding current transmission, ensuring smooth welding current output, providing sufficient and stable heat input for flash welding, and ensuring joint quality from the energy source.
2. Precise matching of welding transformers, high compatibility between energy output and process: Welding transformers are specially selected based on the welding process characteristics of saw blades, with good external characteristic curves that can provide sufficient voltage during the flashing stage and quickly respond to current changes during the forging stage, meeting the energy requirements of saw blades of different thicknesses and materials.
3. Stable and controllable flashing process to avoid common welding defects: The welding controller ensures continuous and stable flashing process by accurately adjusting the flashing speed and current, effectively preventing end face oxidation caused by excessive splashing or weak flashing due to strong flashing, ensuring uniform heating of the end face, and creating good conditions for forging.
4. Precise application of forging force, dense and uniform joint structure: The pneumatic transmission mechanism, combined with precision pressure regulating valves and pressure sensors, can achieve precise setting and real-time feedback of forging force. The forging action is fast and powerful, fully forging the heated end face, making the joint structure dense and free of oxide inclusions, and the welding strength close to the base metal.
5. High consistency in multi specification welding and stable quality in mass production: Whether it is a 0.45mm thin slaughter saw blade or a 1.6mm thick woodworking saw blade, the equipment can achieve stable welding through parameter optimization. In mass production, the welding strength, joint appearance, and dimensional accuracy of each product remain highly consistent, meeting quality control requirements.
Technical Parameters:
| Item/Model | Unit | DN-40 | DN-63 | D(T)N-80 | D(T)N-100 | D(T)N-125 | D(T)N-160 | D(T)N-200 |
| Rated power At 50% | KVA | 40 | 63 | 80 | 100 | 125 | 160 | 200 |
| Rated primary power | V | 380 | 380 | 380 | 380 | 380 | 380 | 380 |
| Secondary Voltage | V | 5.2 | 6.7 | 7.9 | 8.3 | 8.6 | 9.1 | 10.6 |
| Rated frequency | HZ | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 |
| Max.Short Circuit Current | KA | 14 | 15 | 16 | 18 | 20 | 28 | 34 |
| Max. weld power | KVA | 62 | 86 | 170 | 280 | 300 | 330 | 410 |
| Throat | MM | 500 | 500 | 630 | 630 | 630 | 630 | 630 |
| Max.Froce at electrodes | N | 6000 | 6000 | 10000 | 10000 | 10000 | 12000 | 12000 |
| Working stroke | MM | 20 | 20 | 30 | 40 | 40 | 50 | 50 |
| Cooling Water Consumpion 2.5bar | L/min | 6 | 6 | 8 | 8 | 8 | 10 | 10 |
| Electrodes tlp | MM | Φ13*45 | Φ13*45 | Φ16*45 | Φ16*45 | Φ16*45 | Φ20*45 | Φ20*45 |
| Arms | MM | Φ50*150 | Φ50*150 | Φ80*220 | Φ80*220 | Φ80*220 | Φ80*220 | Φ80*220 |
| Projection Clamping Plate | MM | 125*125 | 125*125 | 200*200 | 200*200 | 200*200 | 200*200 | 200*200 |
|
Max.Welding Capaciry A3 steel |
MM | 2.5+2.5 | 3+3 | 4+4 | 4.5+4.5 | 5+5 | 5+5 | 6+6 |
General Structures:
Detailed Images:
Scene Images:
Welding Test:
Welding Workpiece
Slaughter Saw Blade Size: 16mm x 4 teeth/inch x 0.5mm thick
Metal Cutting Saw Blade Size: 27mm x 5/8 teeth/inch x 0.9mm thick
Woodworking Saw Blade Size: 35mm x 22mm x 1.1mm thick
Saw Blade Width: 6-80mm, saw blade thickness: 0.45-1.6mm
Similar Products:
The butt welder consists of a main frame, a clamping mechanism, a forging mechanism, a secondary circuit, a welding transformer, a welding controller, and a water and gas circuit system. It is suitable for precise docking of steel wires and bars of different diameters. The equipment achieves coordinated action of compression and forging through rigid structure and intelligent control. Welding parameters can be accurately set and the process is automatically completed. It has the characteristics of stable welding quality, high production efficiency, and easy operation.
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