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Metal Strip Saw Blade Butt Joint Welding Machine Price
Product Introduction:
The Band Saw Blade Butt Welding Machine emphasizes modular design in structure, with key components such as the main frame, pneumatic transmission mechanism, secondary circuit, and welding transformer working together to form an efficient and reliable welding system. The human-computer interaction interface provides intuitive parameter adjustment and status display functions, making operation convenient. The welding area is equipped with a transparent protective cover to effectively prevent sparks from splashing and ensure the safety of operators. The device supports the docking and welding of saw blades with different cross-sectional areas, suitable for various types of saw blades such as slaughter, woodworking, and metal cutting, meeting diverse production needs.
Features:
1. Welding transformer is efficient and stable, with abundant energy output: The welding transformer adopts high magnetic conductivity material iron core and high-quality winding, which has good heat dissipation performance and overload resistance. It can provide stable and abundant welding energy for flash butt welding, adapt to the welding needs of different thickness saw blades, and ensure welding depth and strength.
2. Low loss design of secondary circuit to improve welding efficiency and energy-saving effect: The secondary circuit adopts an integrated copper bar structure with fewer connection points and lower contact resistance, effectively reducing energy loss during welding current transmission and reducing transformer capacity requirements under the same welding specifications, achieving energy-saving operation.
3. Digital adjustment of welding controller, precise and traceable process parameters: The welding controller is controlled by a microprocessor, and parameters such as welding current, flash time, forging time, forging pressure, etc. can be accurately set through digital means, and support parameter storage and retrieval, facilitating quality traceability and process standardization management.
4. Energy output and process adaptive matching, reducing operational difficulty: The equipment can automatically match the optimal energy output curve and welding timing through the controller based on the process characteristics such as saw blade material and thickness, reducing dependence on operator experience and ensuring ideal welding results under different working conditions.
5. Multiple protections for electrical systems to enhance equipment reliability: The electrical system integrates functions such as overcurrent protection, overheating protection, and voltage anomaly protection. Welding transformers and controllers automatically cut off output and issue alarms in abnormal situations, effectively protecting core electrical components, extending equipment service life, and reducing failure rates.
Technical Parameters:
| Item/Model | Unit | DN-40 | DN-63 | D(T)N-80 | D(T)N-100 | D(T)N-125 | D(T)N-160 | D(T)N-200 |
| Rated power At 50% | KVA | 40 | 63 | 80 | 100 | 125 | 160 | 200 |
| Rated primary power | V | 380 | 380 | 380 | 380 | 380 | 380 | 380 |
| Secondary Voltage | V | 5.2 | 6.7 | 7.9 | 8.3 | 8.6 | 9.1 | 10.6 |
| Rated frequency | HZ | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 |
| Max.Short Circuit Current | KA | 14 | 15 | 16 | 18 | 20 | 28 | 34 |
| Max. weld power | KVA | 62 | 86 | 170 | 280 | 300 | 330 | 410 |
| Throat | MM | 500 | 500 | 630 | 630 | 630 | 630 | 630 |
| Max.Froce at electrodes | N | 6000 | 6000 | 10000 | 10000 | 10000 | 12000 | 12000 |
| Working stroke | MM | 20 | 20 | 30 | 40 | 40 | 50 | 50 |
| Cooling Water Consumpion 2.5bar | L/min | 6 | 6 | 8 | 8 | 8 | 10 | 10 |
| Electrodes tlp | MM | Φ13*45 | Φ13*45 | Φ16*45 | Φ16*45 | Φ16*45 | Φ20*45 | Φ20*45 |
| Arms | MM | Φ50*150 | Φ50*150 | Φ80*220 | Φ80*220 | Φ80*220 | Φ80*220 | Φ80*220 |
| Projection Clamping Plate | MM | 125*125 | 125*125 | 200*200 | 200*200 | 200*200 | 200*200 | 200*200 |
|
Max.Welding Capaciry A3 steel |
MM | 2.5+2.5 | 3+3 | 4+4 | 4.5+4.5 | 5+5 | 5+5 | 6+6 |
General Structures:
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Detailed Images:
Scene Images:
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Welding Test:
Welding Workpiece
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