Double Side Dual Head Capacitor Discharge Energy Storage Capacitive Metal Ring Automatic Projection Welding Machine

Aluminum Carbon Steel Galvanized Metal Vibratory Bowl Feeder Booster Cylinder Clamp Ring Projection Welding Machine

Product Introduction:

To address the industry pain points of carbon steel clamps and hoop clamps being prone to deformation during welding, unattractive weld spots, and heavy spatter, this dual-head capacitor-discharge projection welding dedicated machine has been launched. The resistance weldert adopts capacitor-discharge technology, which delivers highly concentrated heat and effectively protects thin-walled ring parts from thermal deformation, producing flat weld spots with almost no spatter. Left and right dual vibratory bowl feeders automatically feed the small buckle/latch parts, so the operator only needs to manually load the rings. The two independent welding heads on the left and right press down in sequence to perform projection welding, while a pneumatic-hydraulic booster cylinder provides stable pressure. This not only eliminates the cumbersome manual alignment required in traditional processes but also ensures the weld strength and consistency of every clamp product, helping companies easily achieve semi-automated, high-quality production.

Features:

Welding Test:

Welding Workpiece: Engineered specifically for tabbed steel clamp rings, this dual-head capacitor discharge projection welding machine broadly accommodates various ring-shaped hardware components including pipe hoops, exhaust clamps, hose clamps, pipe clamps, tab clamps, metal fastening rings, and U-clamps. Through its step-by-step welding process for carbon steel, galvanized steel, and stainless steel parts with custom stamping tabs, it perfectly solves the common thin-walled ring welding pain points of thermal deformation and excessive spatter, making it highly suitable for mass production across the hardware fasteners, automotive parts, home appliance assemblies, and pipeline engineering industries.

Detailed Images:

Dual Independent Welding Heads & Electrodes: Say goodbye to workpiece deviation caused by single-head welding. Step-by-step pressing ensures uniform force, while high-conductivity copper electrodes guarantee perfectly consistent welds at both ends.

Gas-Liquid Booster Cylinder: Completely prevent cold and missed welds. The gas-liquid booster outputs multiple times the thrust, pressing instantly without bouncing, ensuring every projection weld is rock solid.

Dual Vibratory Bowl Feeders & Feeding Mechanism: Bid farewell to inefficient manual picking of small parts. Dual vibratory feeders automatically sort and deliver materials precisely, allowing operators to focus solely on loading/unloading the main parts easily and efficiently.

Energy storage welding control box: Eliminate thermal deformation and annealing discoloration. Large-capacity capacitors discharge in milliseconds with highly concentrated heat and minimal spatter, saving you post-weld grinding.

General Structures:

Technical Parameters:

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FAQ:

1. When can you arrange shippment?
The shippment is 15 days after getting deopsit, but customized machines should be more than 25 days.