Resistance Press Stationary Fixed Type Customized Semi Automatic Buckle Double Head Spot and Projection Welding Machine

Air Tank Upper Lower Electrode Touch Screen HMI Panel Enclosed Frame Hose Clamp Projection Welding Machine

Product Introduction:

The dual-head capacitor-discharge resistance projection welding machine is a highly automated custom special-purpose machine, with its core technology lying in the equipped capacitor-discharge welding control cabinet and pneumatic-hydraulic booster system. Theautomatic projection welding machine is designed specifically for circular buckle clamps, with independent upper and lower electrodes and vibratory bowl feeding mechanisms on both the left and right sides. During operation, the vibratory bowls automatically feed the small parts with projections to above the electrodes, and the operator manually places the circular ring into the positioning fixture. After startup, the left and right welding heads press down in sequence, instantly releasing a massive pulse current to collapse and fuse the projections. This capacitor-discharge process features an extremely short discharge time and a small heat-affected zone, which not only ensures the penetration depth of projection welding but also prevents annealing and distortion of ring-shaped parts. The perfect combination of a fully enclosed frame and a PLC touch screen makes the custom resistance welding process extremely stable, controllable, and efficient.

Features:

Welding Test:

Welding Workpiece: To perfectly eliminate the common pain points of thermal deformation and excessive spatter in thin-walled ring welding, this dedicated capacitor discharge projection welding machine utilizes a dual-head, step-by-step process. While primarily engineered for tabbed steel clamp rings, it broadly accommodates ring-shaped hardware like pipe hoops, exhaust clamps, hose clamps, pipe clamps, tab clamps, metal fastening rings, and U-clamps. Capable of handling carbon steel, galvanized steel, and stainless steel with custom stamping tabs, this equipment is highly suitable for mass production across hardware fasteners, automotive parts, home appliance assemblies, and pipeline engineering industries.

Detailed Images:

Dual Independent Welding Heads & Electrodes: Dual-head step-by-step automated operation completes both ends in a single setup. Program-controlled anti-deviation and excellent electrode conductivity double your production capacity.

Pneumatic-hydraulic intensifier cylinder: Extremely fast response and stable output of massive pressure complete the pressing action instantly, ensuring zero cold welds and zero missed welds even under high-frequency production.

Dual Vibratory Bowl Feeders & Feeding Mechanism: Achieves a fully automatic rhythm where "materials wait for the operator." Vibratory feeders automatically convey small tabs, eliminating material-searching time for seamless assembly line production.

Energy storage welding control box: A perfect tool for high-frequency continuous operations. Millisecond discharge forms the weld instantly with concentrated heat that protects the workpiece, greatly shortening the welding cycle.

General Structures:

Technical Parameters:

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FAQ:

1. When can you arrange shippment?
The shippment is 15 days after getting deopsit, but customized machines should be more than 25 days.