Aluminum Carbon Steel Galvanized Metal Vibratory Bowl Feeder Clamp Capacitor Discharge Projection Welding Machine

Adjustable Pressure Sequential Control Independent Head Fixture Tooling Metal Ring Buckle Projection Welding Machine

Product Introduction:

Want to multiply the production capacity of clamps and hoop clamps? The dual-head semi-automatic projection welding dedicated machine is your game-changing solution. The ring welding machine completely abandons the inefficient traditional mode of manual alignment and placement of small buckles. It is equipped with dual vibratory bowl automatic feeding systems on the left and right sides, which automatically and precisely push small parts to the welding position. Workers only need to complete three simple actions: “load the ring, press start, and remove the finished product.” The machine’s left and right dual welding heads enable single clamping and stepwise welding at both ends. Pneumatic pressing and capacitor discharge are completed in one continuous sequence, resulting in an extremely fast cycle time. Together with a fully enclosed protective guard and an intuitive HMI, it not only ensures operational safety but also delivers a qualitative leap in per-piece production efficiency, making it a powerful automation tool for hardware processing plants to reduce costs and increase efficiency.

Features:

Welding Test:

Welding Workpiece: Designed for high-volume manufacturing across industries like hardware fasteners, automotive parts, home appliances, and pipeline engineering, this dual-head capacitor discharge projection welding machine is specifically engineered for tabbed steel clamp rings and broad ring-shaped hardware like pipe hoops, exhaust clamps, and U-clamps. By utilizing a step-by-step welding process for carbon steel, galvanized steel, or stainless steel components with custom stamping tabs, it completely solves the typical pain points of thermal deformation and excessive spatter associated with thin-walled ring welding, ensuring rapid and flawless mass production.

Detailed Images:

Dual independent welding joints and upper and lower electrodes: Equipped with dual independent pneumatic welding heads controlled by a PLC for precise step-by-step pressing; high-conductivity chromium-zirconium copper alloy electrodes ensure stable current conduction and weld consistency.

Pneumatic-hydraulic intensifier cylinder: Utilizes gas-liquid booster transmission technology to output constant thrust several times the air source pressure, ensuring the electrode instantly compacts the workpiece and eliminating bouncing during welding.

Left and right double vibration discs and feeding mechanism: Equipped with left and right dual-station vibratory bowls and precision guide rails to achieve automatic orientation, sorting, and high-precision conveying of small tabs, completely replacing manual feeding.

Energy storage welding control box: Integrates a large-capacity energy storage capacitor bank for millisecond (ms) pulse discharge; the extremely small heat-affected zone (HAZ) effectively suppresses thermal deformation and annealing of thin-walled metal parts.

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Technical Parameters:

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FAQ:

1. When can you arrange shippment?
The shippment is 15 days after getting deopsit, but customized machines should be more than 25 days.