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Convex Equipment Machinery Line Feeding System DC Special Heavy Duty Clamp Pneumatic Projection Welding Machine
Brand Name:
XWH
Model Number:
DN(B)-100，DN(B)-160，DN(B)-200，DN(B)-250
Place of Origin:
China
Certification:
CE, RoHs
Minimum Order Quantity:
1
Price:
USD50000-USD70000
Supply Ability:
30sets/month
Delivery Time:
30 working days
Inquiry Now
Get A Quote
Specifications
Highlight Features
pneumatic projection welding machine
,heavy duty welding clamp system
,multi head spot welding machine
Product Name:
DC Special Heavy Duty Clamp Pneumatic Projection Welding Machine
Application:
Exhaust Clamp Welding
Function:
Mf Controller Resistance Welding
Welding Material:
Iron Carbon Steel Galvanized Sheet
Keyword:
Steel Frame Automatic Projection Welding
Type:
Automatic Multi Spot Welder
Feature:
Double Head Spot Welding Machine
After Warranty Service:
Video Technical Support, Online Support And Spare Parts
After-sales Service Provided:
Free Spare Parts, Field Installation, Commissioning And Training
Certification:
CE, RoHS, ISO
Product Description
Energy Storage Capacitor Type Capacitive Resistance Press Metal Ring Customized Projection Welding Machine
Product Introduction:
As a piece of non-standard automation equipment, this dual-head capacitor discharge resistance projection welding machine is custom-built for precision hardware. We fully understand the challenges of welding ring-shaped parts such as clamps and hoop clamps, so the machine design integrates dual vibratory bowl automatic feeding, dual independent welding electrodes, pneumatic-hydraulic boosting, and a capacitor discharge control system. The operator only needs to assist in placing the large parts, and the equipment automatically completes the feeding of small buckle parts and stepwise projection welding on both the left and right sides. The all-aluminum profile frame, precision fixtures, and touch-screen central control console all demonstrate industrial-grade manufacturing standards. We provide full-process services from process proofing to equipment customization, and are committed to empowering global hardware fastener and auto parts enterprises with stable, safe, and efficient special-purpose equipment.
Features:
1.Stepwise timing control (no interference): If both sides weld simultaneously, the workpiece may deform in the middle due to thermal expansion and applied force. This equipment adopts delayed discharge of “left first, right second,” allowing sufficient time for stress release and resulting in a more perfect weld.
2.Independent parameter settings for left and right: If your clamp requires slight differences in welding energy or pressure between the left and right ends (for example, due to different material batches), the HMI allows completely independent parameter settings for both sides, maximizing flexibility.
3.Dual-station visual symmetry: The left and right welding heads are structurally perfectly
symmetrical, and the electrode caps wear at the same rate, facilitating equipment maintenance and electrode dressing while reducing the complexity of routine upkeep.
4.Breakthrough of traditional single-head blind spots: With traditional single-head welding machines, after welding one side, the operator must manually rotate the ring to weld the other side, which easily causes cumulative errors and asymmetry between the two ends. The dual-head machine performs positioning in a single clamping, ensuring absolutely precise relative positions of both ends.
5.Vibratory bowl one-to-two matching: The two vibratory bowls independently feed the left and right welding heads without interfering with each other. Even if one side runs out of material, it does not affect normal welding on the other side, resulting in higher equipment availability.
Welding Test:
Welding Workpiece: Highly suitable for mass production in the hardware fasteners, automotive parts, home appliance assemblies, and pipeline engineering industries, this specialized capacitor discharge projection welding equipment is engineered for tabbed steel clamp rings while accommodating pipe hoops, exhaust clamps, hose clamps, pipe clamps, tab clamps, metal fastening rings, and U-clamps. Through its dual-head, step-by-step welding process, it seamlessly joins custom stamping tabs to carbon steel, galvanized steel, or stainless steel rings, perfectly eliminating thermal deformation and excessive spatter to maximize your production yield and product quality.
Detailed Images:
Dual independent welding joints and upper and lower electrodes: Programmed step-by-step pressing ensures absolutely uniform force on the left and right; high-conductivity copper alloy electrodes guarantee highly consistent weld strength at both ends of every clamp.
Pneumatic-hydraulic intensifier cylinder: Provides constant and powerful pressing thrust, eliminating uneven welding pressure caused by air pressure fluctuations, ensuring an extremely high yield rate for every batch.
Left and right double vibration discs and feeding mechanism: Standardized automatic feeding eliminates random errors from manual placement, ensuring every small tab stays in the optimal welding position.
Energy storage welding control box: Millisecond energy storage discharge means the energy released each time is extremely precise and controllable. The minimal heat-affected zone perfectly preserves the original material properties of the workpiece.
General Structures:
Technical Parameters:
| Items Models | DN(B)-100 | DN(B)-160 | DN(B)-200 | DN(B)-250 |
| Rated power (KVA) | 100 | 160 | 200 | 250 |
| Power input(V) | 3φAC 380V | 3φAC 380V | 3φAC 380V | 3φAC 380V |
| Max. short circuit current (KA) | 30 | 35 | 40 | 45 |
| Duty cycle(%) | 50 | 50 | 50 | 50 |
| Max. force(N) | 6000 | 6000 | 10000 | 15000 |
| Electrode length( MM) | 450 | 450 | 450 | 500 |
| Working stroke( MM) | 80 | 80 | 80 | 80 |
| Cooling consumption(L/min) | 20 | 20 | 20 | 20 |
| Max. welding capacity(MM) | 3.0+3.0 | 4.0+4.0 | 5.0+5.0 | 6.0+6.0 |
Scene Images:
Related Products:
Automatic Steel Drum Locking Ring Projection Welding Machine
The MFDC DC Double-Head Projection Welding Machine for Steel Drum Locking Rings is a specialized resistance welding machine designed for welding steel drum lid locking rings and latch assemblies. It adopts medium-frequency inverter DC welding technology and is equipped with a double-head welding mechanism, a pneumatic pressurization system, dedicated copper electrodes, and positioning fixtures. According to the preset welding current, welding time, and electrode pressure, the machine performs projection welding at designated joint locations to achieve reliable connections between metal components. It integrates an electrical control system and auxiliary pneumatic components, making it suitable for dedicated welding applications in steel drum lid locking ring production. The machine helps improve workpiece positioning consistency, welding quality stability, and production efficiency, while allowing dedicated fixtures and welding parameters to be adjusted according to workpiece structure, dimensions, and process
Horizontal Projection Welding Machine for galvanized door edge and metal sheet
The shock absorber storage cylinder convex ring special machine is a specialized equipment developed for the forming process of automotive shock absorber storage cylinder convex rings. It adopts advanced hydraulic forming and precision control technology to achieve high-precision and high-efficiency processing of the storage cylinder convex ring parts. This device is designed specifically for the manufacturing of core components of automotive suspension systems, and can meet the requirements of convex ring forming for different specifications of oil storage cylinders.
Vertical Projection Welding Machine for galvanized door edge and metal sheet
Designed specifically for galvanized door edges and metal sheets, using a combination of manual loading and unloading and automatic welding. The equipment is equipped with two vertically moving welding heads, and a single clamping can simultaneously complete precise welding of 8 welding points (each welding head completes 4 points). The unique vertical welding method ensures accurate application of welding pressure, especially suitable for welding points in the vertical direction such as door edges. It effectively protects the integrity of the galvanized layer while ensuring the strength of the welding points, significantly improving production efficiency and product quality.
FAQ:
1. When can you arrange shippment?
The shippment is 15 days after getting deopsit, but customized machines should be more than 25 days.
2.Do you inspect the finished products?
Yes, each step of production products will be came out inspection by QC department before shipping.
3.Are you factory?
Yes, we are factory, all machine is made by ourself and we can provide customize service according to your requirement.
4.How to buy your Spot Welder?
Please send us inquiry to our email, and we will give you a PI to send us payment.
5. How to contact you?
You can send a mail for us and call us.
You can send a mail for us and call us.
6.How will you deliver my goods to me?
We always ship by air and sea in the mean time.
7.How about your transport packing? Is it possible to damage the machine during the transportation?
We have rich experience on international transportation. All the packing are extra thickness carton filling with protective PE foam and waterproof membrane. No damage happened during transportation until now.
8.What kind of payment do you accept?
T/T, Western Union, PayPal, .L/C, D/A, etc.
T/T, Western Union, PayPal, .L/C, D/A, etc.
Company Profile:
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