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HMI Panel Enclosed Frame Adjustable Pressure Sequential Control Metal Ring Resistance Projection Welding Machine

Brand Name: XWH
Model Number: DN(B)-100,DN(B)-160,DN(B)-200,DN(B)-250
Place of Origin: China
Certification: CE, RoHs
Minimum Order Quantity: 1
Price: USD50000-USD70000
Supply Ability: 30sets/month
Delivery Time: 30 working days
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Specifications
Highlight Features

HMI panel projection welding machine

,

adjustable pressure spot welding machine

,

metal ring resistance welding machine

Product Name:
DC Special Heavy Duty Clamp Pneumatic Projection Welding Machine
Application:
Exhaust Clamp Welding
Function:
Mf Controller Resistance Welding
Welding Material:
Iron Carbon Steel Galvanized Sheet
Keyword:
Steel Frame Automatic Projection Welding
Type:
Automatic Multi Spot Welder
Feature:
Double Head Spot Welding Machine
After Warranty Service:
Video Technical Support, Online Support And Spare Parts
After-sales Service Provided:
Free Spare Parts, Field Installation, Commissioning And Training
Certification:
CE, RoHS, ISO
Product Description

Feeding System DC Special Heavy Duty Automatic Pneumatic Clamp Industrial Spot and Projection Welding Machine


Product Introduction:

If you are producing pipe clamps, luggage buckle clamps, or automotive exhaust hoop clamps, this custom dual-head capacitor discharge projection welding machine will be your best production partner. This equipment is deeply focused on the connection scenarios of ring-shaped metal parts and specially shaped stamped parts, adopting a semi-automatic mode of “left and right dual vibratory bowl feeding of small parts + manual loading of large parts.” After the operator places the carbon steel ring into the center fixture, the two independent welding cylinders on the left and right press down in sequence, and the capacitor power supply instantly welds the buckle firmly. This design of completing stepwise projection welding at both ends in a single clamping completely eliminates displacement of ring-shaped workpieces under force, making it particularly suitable for segmented industries such as hardware fasteners, appliance hoop clamps, and automotive parts that require high-volume, high-consistency welding.


Features:

1.Designed specifically for ring-shaped parts: Developed entirely around the structural characteristics of “circular buckle clamps,” it solves the difficulties of positioning ring-shaped workpieces on traditional welding machines and their tendency to slide under force.

2.Solves the feeding pain point of small buckle parts: In response to the small size of buckle clamp parts and the slow speed of manual picking, custom-developed dual vibratory bowl tracks ensure that small parts do not jam or flip over and are delivered precisely.

3.Perfectly adapts to different sizes: The fixtures and vibratory bowl tracks offer a certain degree of adjustability. By simply replacing the tooling, production can be quickly switched to carbon steel rings and clamps of different diameters.

4.Broad coverage of hardware and auto parts: The equipment has been successfully applied in segmented scenarios such as exhaust pipe clamps, pipe hoops, and luggage buckles. It is highly specialized and an essential tool for building hit products in vertical niche industries.

5.In-depth customization service: Comprehensive non-standard customization is available, from equipment appearance and fixtures to PLC control programs, ensuring the equipment integrates perfectly into your existing production line.


Welding Test:

HMI Panel Enclosed Frame Adjustable Pressure Sequential Control Metal Ring Resistance Projection Welding Machine

HMI Panel Enclosed Frame Adjustable Pressure Sequential Control Metal Ring Resistance Projection Welding Machine

Welding Workpiece: Engineered specifically for tabbed steel clamp rings and broad ring-shaped hardware like pipe hoops, exhaust clamps, and U-clamps, this dual-head step-by-step capacitor discharge projection welding machine handles carbon steel, galvanized steel, and stainless steel components. It perfectly resolves the thermal deformation and spatter issues of thin-walled ring welding, making it an ideal equipment for mass production in hardware fasteners, automotive parts, home appliances, and pipeline engineering.


Detailed Images:

HMI Panel Enclosed Frame Adjustable Pressure Sequential Control Metal Ring Resistance Projection Welding Machine

Dual independent welding joints and upper and lower electrodes: Heavy-duty dual-head structure with extremely high fatigue resistance; high-conductivity copper electrodes resist high temperatures and wear, adapting to high-frequency heavy-duty continuous operations


HMI Panel Enclosed Frame Adjustable Pressure Sequential Control Metal Ring Resistance Projection Welding Machine

Pneumatic-hydraulic intensifier cylinder: Industrial-grade gas-liquid booster system with excellent sealing and powerful, long-lasting thrust, ensuring zero cold welds even in harsh workshop environment

.


HMI Panel Enclosed Frame Adjustable Pressure Sequential Control Metal Ring Resistance Projection Welding Machine

Left and right double vibration discs and feeding mechanism: Utilizes wear-resistant tracks and heavy-duty vibratory bowls to eliminate jamming and downtime, ensuring all-weather stable conveying of small parts.


HMI Panel Enclosed Frame Adjustable Pressure Sequential Control Metal Ring Resistance Projection Welding Machine

Energy storage welding control box: Industrial-grade energy storage power module with strong resistance to grid fluctuations. Millisecond discharge is stable and reliable with no degradation over long-term operation.


General Structures:

HMI Panel Enclosed Frame Adjustable Pressure Sequential Control Metal Ring Resistance Projection Welding Machine

HMI Panel Enclosed Frame Adjustable Pressure Sequential Control Metal Ring Resistance Projection Welding Machine


Technical Parameters:

Items Models DN(B)-100 DN(B)-160 DN(B)-200 DN(B)-250
Rated power (KVA) 100 160 200 250
Power input(V) 3φAC 380V 3φAC 380V 3φAC 380V 3φAC 380V
Max. short circuit current (KA) 30 35 40 45
Duty cycle(%) 50 50 50 50
Max. force(N) 6000 6000 10000 15000
Electrode length( MM) 450 450 450 500
Working stroke( MM) 80 80 80 80
Cooling consumption(L/min) 20 20 20 20
Max. welding capacity(MM) 3.0+3.0 4.0+4.0 5.0+5.0 6.0+6.0


Scene Images:

HMI Panel Enclosed Frame Adjustable Pressure Sequential Control Metal Ring Resistance Projection Welding MachineHMI Panel Enclosed Frame Adjustable Pressure Sequential Control Metal Ring Resistance Projection Welding Machine


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HMI Panel Enclosed Frame Adjustable Pressure Sequential Control Metal Ring Resistance Projection Welding Machine

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HMI Panel Enclosed Frame Adjustable Pressure Sequential Control Metal Ring Resistance Projection Welding Machine

Vertical Projection Welding Machine for galvanized door edge and metal sheet 

Designed specifically for galvanized door edges and metal sheets, using a combination of manual loading and unloading and automatic welding. The equipment is equipped with two vertically moving welding heads, and a single clamping can simultaneously complete precise welding of 8 welding points (each welding head completes 4 points). The unique vertical welding method ensures accurate application of welding pressure, especially suitable for welding points in the vertical direction such as door edges. It effectively protects the integrity of the galvanized layer while ensuring the strength of the welding points, significantly improving production efficiency and product quality.


FAQ:

1. When can you arrange shippment?
The shippment is 15 days after getting deopsit, but customized machines should be more than 25 days.


2.Do you inspect the finished products?
Yes, each step of production products will be came out inspection by QC department before shipping.

3.Are you factory?
Yes, we are factory, all machine is made by ourself and we can provide customize service according to your requirement.

4.How to buy your Spot Welder?
Please send us inquiry to our email, and we will give you a PI to send us payment.

5. How to contact you?
You can send a mail for us and call us.

6.How will you deliver my goods to me?
We always ship by air and sea in the mean time.

7.How about your transport packing? Is it possible to damage the machine during the transportation?
We have rich experience on international transportation. All the packing are extra thickness carton filling with protective PE foam and waterproof membrane. No damage happened during transportation until now.

8.What kind of payment do you accept?
T/T, Western Union, PayPal, .L/C, D/A, etc.


Company Profile:
HMI Panel Enclosed Frame Adjustable Pressure Sequential Control Metal Ring Resistance Projection Welding Machine
HMI Panel Enclosed Frame Adjustable Pressure Sequential Control Metal Ring Resistance Projection Welding Machine
HMI Panel Enclosed Frame Adjustable Pressure Sequential Control Metal Ring Resistance Projection Welding Machine
HMI Panel Enclosed Frame Adjustable Pressure Sequential Control Metal Ring Resistance Projection Welding Machine
HMI Panel Enclosed Frame Adjustable Pressure Sequential Control Metal Ring Resistance Projection Welding Machine
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