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Full Automatic Welding Machine For Band Saw Blade
Brand Name:
XWH
Model Number:
DN-40, DN-63, D(T)N-80, D(T)N-100, D(T)N-125, D(T)N-125, D(T)N-200
Place of Origin:
China
Certification:
CE, RoHs
Minimum Order Quantity:
1
Price:
USD8000-USD12000
Supply Ability:
50 sets/month
Delivery Time:
30 working days
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Get A Quote
Specifications
Product Name:
Steel Strips Butt Welding Machine
Application:
New Flash Butt Welding Machines
Function:
Flash Butt Welding Machine Bimetal Blades
Machine Type:
Resistance Butt Welder
Keyword:
Butt Flash Welding Machine
Welding Material:
Metal Aluminum Stainless Steel
Feature:
Strip Butt Welding Machine
Warranty:
12 Months Guarantee
After Warranty Service:
Video Technical Support, Online Support And Spare Parts
After-sales Service Provided:
Free Spare Parts, Field Installation, Commissioning And Training
Product Description
Full Automatic Welding Machine For Band Saw Blade
Product Introduction:
The product employs advanced flash butt welding technology, achieving high-quality welding of saw blades through the coordinated operation of core components such as the mainframe, pneumatic transmission mechanism, secondary circuit, welding transformer, and welding controller. The user-friendly human-machine interface design facilitates rapid operator mastery of the equipment. The transparent protective cover effectively prevents spark splatter during the welding process, enhancing on-site operational safety. The equipment supports butt welding of saw blades with varying cross-sectional areas, accommodating multiple saw blade specifications to meet welding requirements across diverse industries.
Features:
1. Transparent protective cover for physical isolation, effectively blocking sparks and splashes: The welding area is completely enclosed by high-strength transparent protective cover around and at the top, made of high temperature and impact resistant polycarbonate material, which effectively blocks high temperature sparks and metal splashes during flash welding, preventing burns and fire hazards.
2. Electrical safety interlocking to eliminate the risk of misoperation: The protective cover and control system are electrically interlocked. When the protective cover is not closed or accidentally opened, the equipment automatically cuts off the welding output and prohibits starting, ensuring that welding operations are only carried out with adequate protection, fundamentally avoiding operators from being exposed to hazardous areas.
3. Pneumatic system safety protection to ensure reliable clamping: The pneumatic system is equipped with an air pressure detection switch and a low pressure alarm device. When the air pressure is lower than the set value, the equipment automatically alarms and prohibits the start of the welding program to prevent the workpiece from loosening or forging failure due to insufficient clamping force, ensuring the safety and controllability of the welding process.
4. Overload and overheat protection mechanism to extend equipment life: Welding transformers and controllers have built-in overload and overheat protection functions. When the current or temperature exceeds the safety threshold, the output is automatically cut off to avoid electrical component burnout caused by long-term overload, and to protect operators from the impact of secondary accidents.
5. Reasonable separation between manual loading and unloading area and welding area: The equipment structure design physically isolates the manual loading and unloading station from the welding core area. Operators should keep their hands away from the welding area when loading and unloading saw blades. Combined with protective covers and safety interlocks, multiple protective barriers are formed to significantly reduce safety risks during the operation process.
Technical Parameters:
| Item/Model | Unit | DN-40 | DN-63 | D(T)N-80 | D(T)N-100 | D(T)N-125 | D(T)N-160 | D(T)N-200 |
| Rated power At 50% | KVA | 40 | 63 | 80 | 100 | 125 | 160 | 200 |
| Rated primary power | V | 380 | 380 | 380 | 380 | 380 | 380 | 380 |
| Secondary Voltage | V | 5.2 | 6.7 | 7.9 | 8.3 | 8.6 | 9.1 | 10.6 |
| Rated frequency | HZ | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 |
| Max.Short Circuit Current | KA | 14 | 15 | 16 | 18 | 20 | 28 | 34 |
| Max. weld power | KVA | 62 | 86 | 170 | 280 | 300 | 330 | 410 |
| Throat | MM | 500 | 500 | 630 | 630 | 630 | 630 | 630 |
| Max.Froce at electrodes | N | 6000 | 6000 | 10000 | 10000 | 10000 | 12000 | 12000 |
| Working stroke | MM | 20 | 20 | 30 | 40 | 40 | 50 | 50 |
| Cooling Water Consumpion 2.5bar | L/min | 6 | 6 | 8 | 8 | 8 | 10 | 10 |
| Electrodes tlp | MM | Φ13*45 | Φ13*45 | Φ16*45 | Φ16*45 | Φ16*45 | Φ20*45 | Φ20*45 |
| Arms | MM | Φ50*150 | Φ50*150 | Φ80*220 | Φ80*220 | Φ80*220 | Φ80*220 | Φ80*220 |
| Projection Clamping Plate | MM | 125*125 | 125*125 | 200*200 | 200*200 | 200*200 | 200*200 | 200*200 |
|
Max.Welding Capaciry A3 steel |
MM | 2.5+2.5 | 3+3 | 4+4 | 4.5+4.5 | 5+5 | 5+5 | 6+6 |
General Structures:
Detailed Images:
Scene Images:
Welding Test:
Welding Workpiece
Slaughter Saw Blade Size: 16mm x 4 teeth/inch x 0.5mm thick
Metal Cutting Saw Blade Size: 27mm x 5/8 teeth/inch x 0.9mm thick
Woodworking Saw Blade Size: 35mm x 22mm x 1.1mm thick
Saw Blade Width: 6-80mm, saw blade thickness: 0.45-1.6mm
Similar Products:
The butt welder consists of a main frame, a clamping mechanism, a forging mechanism, a secondary circuit, a welding transformer, a welding controller, and a water and gas circuit system. It is suitable for precise docking of steel wires and bars of different diameters. The equipment achieves coordinated action of compression and forging through rigid structure and intelligent control. Welding parameters can be accurately set and the process is automatically completed. It has the characteristics of stable welding quality, high production efficiency, and easy operation.
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