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Aluminium Butt Meat Saw Blade Welding Machine
Brand Name:
XWH
Model Number:
DN-40, DN-63, D(T)N-80, D(T)N-100, D(T)N-125, D(T)N-125, D(T)N-200
Place of Origin:
China
Certification:
CE, RoHs
Minimum Order Quantity:
1
Price:
USD8000-USD12000
Supply Ability:
50 sets/month
Delivery Time:
30 working days
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Get A Quote
Specifications
Product Name:
Bandsaw Butt Welding Machine
Application:
8Mm Butt Welding Machine
Function:
Steel Pneumatic Butt Welding Machine 25 Mm Diamete
Machine Type:
Flash Steel Butt Welding Machine
Keyword:
Soldadura A Tope
Welding Material:
Aluminum Galvanized Stainless Steel Cooper
Feature:
Pneumatic Butt Welding Machine
Warranty:
12 Months Guarantee
After Warranty Service:
Video Technical Support, Online Support And Spare Parts
After-sales Service Provided:
Free Spare Parts, Field Installation, Commissioning And Training
Product Description
Aluminium Butt Meat Saw Blade Welding Machine
Product Introduction:
The flash butt welding machine fully considers stability, safety, and ease of operation in its structural design. The host frame adopts a high-strength structure, and the pneumatic transmission mechanism operates reliably. The welding controller cooperates with the secondary circuit and welding transformer to ensure stable and controllable flash welding process. The human-computer interaction interface provides clear parameter settings and operation status display, with intuitive operation. The welding area is equipped with a transparent protective cover, which effectively blocks sparks from splashing and ensures safe operation. The equipment can meet the docking and welding requirements of saw blades with different cross-sectional areas, and is suitable for various types of saw blades such as slaughter, woodworking, and metal cutting.
Features:
1. Highly integrated functionality, reducing peripheral equipment investment: The equipment integrates core functional modules such as the host rack, pneumatic system, welding transformer, secondary circuit, welding controller, and water and gas system into one, without the need for additional external power cabinets, cooling devices, and other peripheral equipment, reducing initial investment and site occupation for users.
2. Semi automated design effectively reduces labor costs: By adopting a manual loading and unloading and automatic welding operation mode, one operator can complete the entire process of equipment operation without the need for dedicated welders, reducing reliance on highly skilled welding personnel and significantly reducing labor costs while ensuring welding quality.
3. Standardized design of vulnerable parts, convenient and efficient maintenance: electrodes, cylinder seals, filter cartridges and other vulnerable parts are all designed with standardization and universality, ensuring smooth procurement channels and easy replacement operations. Ordinary maintenance personnel can complete daily maintenance and vulnerable part replacement with simple training, minimizing equipment downtime.
4. Reasonable energy consumption control and controllable long-term operating costs: Low loss design of secondary circuits and optimized matching of transformers effectively reduce energy consumption during the welding process; The pneumatic system adopts energy-saving control logic to reduce compressed air waste; The comprehensive energy consumption has significant advantages over similar products, and long-term use can save considerable operating costs.
5. One machine for multiple uses, maximizing equipment utilization: One device can cover the welding needs of multiple industries and specifications of saw blades, such as slaughter, woodworking, and metal cutting. The width covers 6-80mm, the thickness covers 0.45-1.6mm, and supports irregular docking of different cross-sectional areas. With high equipment utilization and short investment return cycle, it is an ideal choice for saw blade manufacturing and maintenance enterprises.
Technical Parameters:
| Item/Model | Unit | DN-40 | DN-63 | D(T)N-80 | D(T)N-100 | D(T)N-125 | D(T)N-160 | D(T)N-200 |
| Rated power At 50% | KVA | 40 | 63 | 80 | 100 | 125 | 160 | 200 |
| Rated primary power | V | 380 | 380 | 380 | 380 | 380 | 380 | 380 |
| Secondary Voltage | V | 5.2 | 6.7 | 7.9 | 8.3 | 8.6 | 9.1 | 10.6 |
| Rated frequency | HZ | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 |
| Max.Short Circuit Current | KA | 14 | 15 | 16 | 18 | 20 | 28 | 34 |
| Max. weld power | KVA | 62 | 86 | 170 | 280 | 300 | 330 | 410 |
| Throat | MM | 500 | 500 | 630 | 630 | 630 | 630 | 630 |
| Max.Froce at electrodes | N | 6000 | 6000 | 10000 | 10000 | 10000 | 12000 | 12000 |
| Working stroke | MM | 20 | 20 | 30 | 40 | 40 | 50 | 50 |
| Cooling Water Consumpion 2.5bar | L/min | 6 | 6 | 8 | 8 | 8 | 10 | 10 |
| Electrodes tlp | MM | Φ13*45 | Φ13*45 | Φ16*45 | Φ16*45 | Φ16*45 | Φ20*45 | Φ20*45 |
| Arms | MM | Φ50*150 | Φ50*150 | Φ80*220 | Φ80*220 | Φ80*220 | Φ80*220 | Φ80*220 |
| Projection Clamping Plate | MM | 125*125 | 125*125 | 200*200 | 200*200 | 200*200 | 200*200 | 200*200 |
|
Max.Welding Capaciry A3 steel |
MM | 2.5+2.5 | 3+3 | 4+4 | 4.5+4.5 | 5+5 | 5+5 | 6+6 |
General Structures:
Detailed Images:
Scene Images:
Welding Test:
Welding Workpiece
Slaughter Saw Blade Size: 16mm x 4 teeth/inch x 0.5mm thick
Metal Cutting Saw Blade Size: 27mm x 5/8 teeth/inch x 0.9mm thick
Woodworking Saw Blade Size: 35mm x 22mm x 1.1mm thick
Saw Blade Width: 6-80mm, saw blade thickness: 0.45-1.6mm
Similar Products:
The butt welder consists of a main frame, a clamping mechanism, a forging mechanism, a secondary circuit, a welding transformer, a welding controller, and a water and gas circuit system. It is suitable for precise docking of steel wires and bars of different diameters. The equipment achieves coordinated action of compression and forging through rigid structure and intelligent control. Welding parameters can be accurately set and the process is automatically completed. It has the characteristics of stable welding quality, high production efficiency, and easy operation.
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