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Aluminium Band Saw Blade Butt Welding Machine
Brand Name:
XWH
Model Number:
DN-40, DN-63, D(T)N-80, D(T)N-100, D(T)N-125, D(T)N-125, D(T)N-200
Place of Origin:
China
Certification:
CE, RoHs
Minimum Order Quantity:
1
Price:
USD8000-USD12000
Supply Ability:
50 sets/month
Delivery Time:
30 working days
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Get A Quote
Specifications
Product Name:
Bandsaw Butt Welding Machine
Application:
Bandsaw Blade Flash Butt Welding Machine
Function:
Band Saw Butt Welding Machine For 50Mm
Machine Type:
Butt Resistance Welding Machine
Keyword:
Band Saw Blades Welding
Welding Material:
Aluminum Galvanized Stainless Steel Cooper
Feature:
Butt Welder Small Blade Butt Welding China
Warranty:
12 Months Guarantee
After Warranty Service:
Video Technical Support, Online Support And Spare Parts
After-sales Service Provided:
Free Spare Parts, Field Installation, Commissioning And Training
Product Description
Aluminium Band Saw Blade Butt Welding Machine
Product Introduction:
The Bandsaw Butt Welding Machine not only meets the basic welding function, but also pays attention to operational safety and process adaptability. The equipment consists of a host frame, pneumatic transmission mechanism, welding controller, secondary circuit, welding transformer, etc., with a reasonable structure and stable operation. The human-computer interaction interface is simple and intuitive, making it easy to set parameters and monitor status. The welding area is equipped with a transparent protective cover, which can block splashing sparks without affecting the observation of the welding process. The device supports the docking of saw blades with different cross-sectional areas, and can stably weld various types of saw blades such as slaughter, woodworking, and metal cutting.
Features:
1. The host frame has excellent rigidity and long-term operation without deformation: The host frame is made of high-quality steel plate welding or integral casting structure, which has undergone strict aging treatment and stress relief technology, and has extremely high static rigidity and dynamic impact resistance. It can still maintain structural stability under high-frequency welding impact, ensuring long-lasting and reliable welding accuracy.
2. The pneumatic transmission mechanism is durable and reliable, suitable for high-intensity operations: well-known brands of cylinders, solenoid valves, and pneumatic accessories are selected, and key moving parts are treated with wear-resistant materials. The action life can reach over one million times, which can adapt to continuous and high-intensity production rhythms and reduce equipment downtime caused by aging pneumatic components.
3. Wear resistant design of welding electrodes and clamping components, extending replacement cycle: The electrodes are made of high conductivity and high wear resistant copper alloy materials, and the key contact surfaces of the clamping mechanism are hardened to have excellent wear and arc erosion resistance, maintaining good contact under frequent welding conditions and significantly extending the electrode replacement cycle.
4. Standardized layout of the water and gas circuit system, convenient for heat dissipation and maintenance: The internal water and gas circuit system of the equipment adopts a partitioned layout, and the cooling water circuit effectively cools down the heating components such as transformers, electrodes, and secondary circuits. The pipeline identification of the gas circuit system is clear and the connection is reliable, which facilitates daily inspection and regular maintenance, reducing maintenance difficulty.
5. Compact overall structure and high space utilization: The equipment undergoes structural optimization while ensuring complete functionality, occupying a small area for flexible layout in limited workshop space. At the same time, the center of gravity of the entire machine is low and the installation is stable, eliminating the need for complex foundation construction and reducing equipment entry and relocation costs.
Technical Parameters:
| Item/Model | Unit | DN-40 | DN-63 | D(T)N-80 | D(T)N-100 | D(T)N-125 | D(T)N-160 | D(T)N-200 |
| Rated power At 50% | KVA | 40 | 63 | 80 | 100 | 125 | 160 | 200 |
| Rated primary power | V | 380 | 380 | 380 | 380 | 380 | 380 | 380 |
| Secondary Voltage | V | 5.2 | 6.7 | 7.9 | 8.3 | 8.6 | 9.1 | 10.6 |
| Rated frequency | HZ | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 |
| Max.Short Circuit Current | KA | 14 | 15 | 16 | 18 | 20 | 28 | 34 |
| Max. weld power | KVA | 62 | 86 | 170 | 280 | 300 | 330 | 410 |
| Throat | MM | 500 | 500 | 630 | 630 | 630 | 630 | 630 |
| Max.Froce at electrodes | N | 6000 | 6000 | 10000 | 10000 | 10000 | 12000 | 12000 |
| Working stroke | MM | 20 | 20 | 30 | 40 | 40 | 50 | 50 |
| Cooling Water Consumpion 2.5bar | L/min | 6 | 6 | 8 | 8 | 8 | 10 | 10 |
| Electrodes tlp | MM | Φ13*45 | Φ13*45 | Φ16*45 | Φ16*45 | Φ16*45 | Φ20*45 | Φ20*45 |
| Arms | MM | Φ50*150 | Φ50*150 | Φ80*220 | Φ80*220 | Φ80*220 | Φ80*220 | Φ80*220 |
| Projection Clamping Plate | MM | 125*125 | 125*125 | 200*200 | 200*200 | 200*200 | 200*200 | 200*200 |
|
Max.Welding Capaciry A3 steel |
MM | 2.5+2.5 | 3+3 | 4+4 | 4.5+4.5 | 5+5 | 5+5 | 6+6 |
General Structures:
Detailed Images:
Scene Images:
Welding Test:
Welding Workpiece
Slaughter Saw Blade Size: 16mm x 4 teeth/inch x 0.5mm thick
Metal Cutting Saw Blade Size: 27mm x 5/8 teeth/inch x 0.9mm thick
Woodworking Saw Blade Size: 35mm x 22mm x 1.1mm thick
Saw Blade Width: 6-80mm, saw blade thickness: 0.45-1.6mm
Similar Products:
The butt welder consists of a main frame, a clamping mechanism, a forging mechanism, a secondary circuit, a welding transformer, a welding controller, and a water and gas circuit system. It is suitable for precise docking of steel wires and bars of different diameters. The equipment achieves coordinated action of compression and forging through rigid structure and intelligent control. Welding parameters can be accurately set and the process is automatically completed. It has the characteristics of stable welding quality, high production efficiency, and easy operation.
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