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Strip Butt Joint Welding Machine For Band Saw Blade
Brand Name:
XWH
Model Number:
DN-40, DN-63, D(T)N-80, D(T)N-100, D(T)N-125, D(T)N-125, D(T)N-200
Place of Origin:
China
Certification:
CE, RoHs
Minimum Order Quantity:
1
Price:
USD8000-USD12000
Supply Ability:
50 sets/month
Delivery Time:
30 working days
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Get A Quote
Specifications
Product Name:
Ideal Band Saw Blade Welding Machine
Application:
Full Automatic Welding Machine For Band Saw Blade
Function:
Flash Butt Saw Blade Welding
Machine Type:
Ac Butt Welding Machine
Keyword:
Band Saw Blades Welding
Welding Material:
Metal Aluminum Stainless Steel
Feature:
Butt Welding Of Saw Blades
Warranty:
12 Months Guarantee
After Warranty Service:
Video Technical Support, Online Support And Spare Parts
After-sales Service Provided:
Free Spare Parts, Field Installation, Commissioning And Training
Product Description
Strip Butt Joint Welding Machine For Band Saw Blade
Product Introduction:
The flash butt welding machine is specially designed for saw blade butt welding scenarios and integrates the core functional modules required for flash butt welding. The host frame provides stable structural support, the pneumatic transmission mechanism achieves clamping and forging actions, the welding transformer and secondary circuit cooperate to output welding energy, and the welding controller ensures precise coordination between flashing and forging processes. The equipment adopts a manual loading and unloading and automatic welding operation mode, which is easy and efficient to operate. The transparent protective cover effectively isolates sparks during the welding process and facilitates observation of the welding forming effect.
Features:
1. The human-computer interaction interface is simple and intuitive, with clear operation logic: equipped with a high-definition touch screen or button type operation panel, the interface adopts a combination of graphical and digital methods, and welding parameters, equipment status, and alarm information are clear at a glance. The operation hierarchy is simple, and common operations can be completed without the need to read complex instructions.
2. Multiple sets of parameter storage and fast calling greatly improve the efficiency of changeover: The controller has built-in storage space for multiple sets of parameters, which can save the welding parameters of different specifications of saw blades in the form of numbers or names. When changing the type, only one click is needed to call, without resetting, effectively shortening the equipment adjustment time and reducing the risk of misoperation.
3. Real time display of key parameters, with full visibility of the welding process: During the welding process, the interface can dynamically display key parameters such as current welding current, air pressure value, flash time, and forging time, making it easy for operators and quality inspectors to monitor the welding status in real time and detect abnormal fluctuations in a timely manner.
4. The fault diagnosis and prompt functions are complete, and the maintenance efficiency is significantly improved: the equipment has self diagnostic function. When faults such as insufficient air pressure, overload, and sensor abnormalities occur, the interface automatically displays fault codes and brief explanations, guiding operators to quickly locate the problem, shortening the troubleshooting time, and reducing dependence on professional maintenance personnel.
5. Multi level permission management to ensure process safety: The human-machine interaction system supports multi-level permission settings for operators, process technicians, administrators, etc. Ordinary operators can only perform program calls and startup operations, and process parameter modifications require authorization to effectively prevent process parameter changes caused by misoperation, ensuring the seriousness and stability of the welding process.
Technical Parameters:
| Item/Model | Unit | DN-40 | DN-63 | D(T)N-80 | D(T)N-100 | D(T)N-125 | D(T)N-160 | D(T)N-200 |
| Rated power At 50% | KVA | 40 | 63 | 80 | 100 | 125 | 160 | 200 |
| Rated primary power | V | 380 | 380 | 380 | 380 | 380 | 380 | 380 |
| Secondary Voltage | V | 5.2 | 6.7 | 7.9 | 8.3 | 8.6 | 9.1 | 10.6 |
| Rated frequency | HZ | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 |
| Max.Short Circuit Current | KA | 14 | 15 | 16 | 18 | 20 | 28 | 34 |
| Max. weld power | KVA | 62 | 86 | 170 | 280 | 300 | 330 | 410 |
| Throat | MM | 500 | 500 | 630 | 630 | 630 | 630 | 630 |
| Max.Froce at electrodes | N | 6000 | 6000 | 10000 | 10000 | 10000 | 12000 | 12000 |
| Working stroke | MM | 20 | 20 | 30 | 40 | 40 | 50 | 50 |
| Cooling Water Consumpion 2.5bar | L/min | 6 | 6 | 8 | 8 | 8 | 10 | 10 |
| Electrodes tlp | MM | Φ13*45 | Φ13*45 | Φ16*45 | Φ16*45 | Φ16*45 | Φ20*45 | Φ20*45 |
| Arms | MM | Φ50*150 | Φ50*150 | Φ80*220 | Φ80*220 | Φ80*220 | Φ80*220 | Φ80*220 |
| Projection Clamping Plate | MM | 125*125 | 125*125 | 200*200 | 200*200 | 200*200 | 200*200 | 200*200 |
|
Max.Welding Capaciry A3 steel |
MM | 2.5+2.5 | 3+3 | 4+4 | 4.5+4.5 | 5+5 | 5+5 | 6+6 |
General Structures:
Detailed Images:
Scene Images:
Welding Test:
Welding Workpiece
Slaughter Saw Blade Size: 16mm x 4 teeth/inch x 0.5mm thick
Metal Cutting Saw Blade Size: 27mm x 5/8 teeth/inch x 0.9mm thick
Woodworking Saw Blade Size: 35mm x 22mm x 1.1mm thick
Saw Blade Width: 6-80mm, saw blade thickness: 0.45-1.6mm
Similar Products:
The butt welder consists of a main frame, a clamping mechanism, a forging mechanism, a secondary circuit, a welding transformer, a welding controller, and a water and gas circuit system. It is suitable for precise docking of steel wires and bars of different diameters. The equipment achieves coordinated action of compression and forging through rigid structure and intelligent control. Welding parameters can be accurately set and the process is automatically completed. It has the characteristics of stable welding quality, high production efficiency, and easy operation.
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